Article ID: | iaor20062589 |
Country: | United Kingdom |
Volume: | 56 |
Issue: | 7 |
Start Page Number: | 799 |
End Page Number: | 803 |
Publication Date: | Jul 2005 |
Journal: | Journal of the Operational Research Society |
Authors: | Chen J.-M., Tsou J.-C. |
Keywords: | quality & reliability |
This paper proposes a dynamic model for a defective production system with Poka-Yoke. Poka-Yoke is a Japanese phrase which means mistake-proofing. The technique of Poka-Yoke has been diversely applied in modern production systems. In this study, we evaluate the total cost of a defective production system with Poka-Yoke. We also use a practical case in automotive industry to verify the proposed model. The case study reveals that Poka-Yoke is a cost-effective mechanism that generates satisfactory return of a defective production system, the effect of which depends on the investment cost of Poka-Yoke.