Cellular machine layout based on the segmented flow topology

This paper introduces a facility layout design procedure for converting an existing manufacturing system with a predefined aisle structure to a cellular manufacturing system based on the ‘segmented flow topology’ developed by Sinriech and Tanchoco. The proposed procedure is aimed at finding the best machine grouping, along with the locations of pick-up and delivery stations and machine layout for each cell based on an existing facility. The objective is to minimize the total material handling cost. In contrast to previous work in this area, the proposed design procedure takes into account both distance and material flow in forming machine clusters. In additon, a revised cost model for material handling system, which accounts for different aspects of capital and operating cost, is presented.