An algorithm for single-item capacitated economic lot sizing with piecewise linear production costs and general holding costs

An algorithm for single-item capacitated economic lot sizing with piecewise linear production costs and general holding costs

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Article ID: iaor19991679
Country: United States
Volume: 44
Issue: 6
Start Page Number: 831
End Page Number: 838
Publication Date: Jun 1998
Journal: Management Science
Authors: ,
Keywords: inventory: order policies, programming: dynamic
Abstract:

We consider the Capacitated Economic Lot Size Problem with piecewise linear production costs and general holding costs, which is an NP-hard problem but solvable in pseudo-polynomial time. A straightforward dynamic programming approach to this problem results in an O(n2&cmacr;d) algorithm, where n is the number of periods, and d and &cmacr; are the average demand and the average production capacity over the n periods, respectively. However, we present a dynamic programming procedure with complexity O(n2&qmacr;d), where &qmacr; is the average number of pieces required to present the production costs functions. In particular, this means that problems in which the production functions consist of a fixed set-up cost plus a linear variable cost are solved in O(n2d) time. Hence, the running time of our algorithm is only linearly dependent on the magnitude of the data. This result also holds if extensions such as backlogging and start-up costs are considered. Moreover, computational experiments indicate that the algorithm is capable of solving quite large problem instances within a reasonable amount of time. For example, the average time needed to solve test instances with 96 periods, 8 pieces in every production cost function, and average demand of 100 units is approximately 40 seconds on a SUN SPARC 5 workstation.

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