Design and scheduling of hybrid multi-cell flexible manufacturing systems

The objective of this paper is to minimize machine duplication by increasing its utilization, minimize intercell moves, simplify the scheduling problem and increase the flexibility of the manufacturing system. An integrated approach of design and scheduling alternative hybrid multi-cell flexible manufacturing systems (MCFMSs) in four steps will be presented in this paper. The first step is the implementation of branch and bound techniques which provide tools to design group technology (GT) cells. The second step is balancing the inter-cell workload of GT cells which leads to a hybrid MCFMS with better utilization of the machines. The problem of the exception machines and their utilization and workload balance will be solved within the MCFMS centre. Thus the performance of GT cells can be improved by transferring workloads from a congested (bottleneck) machine in one cell to an alternative one, a less congested (exception) machine in another cell within a group of GT cells forming an MCFMS centre. The third step is the group scheduling: a proposed heuristic method will be used for the scheduling of a family of parts with the objective of minimizing the maximum completion time of each part. The problem of scheduling under MCFMS can be reducing by considering the scheduling of each family of parts. Finally, the flexibility of the system will be enhanced by selecting appropriate machine tools and flexible material handling equipments. This approach is both effective and efficient – it has generated a hybrid MCFMS centre, which includes several alternatives, for some benchmark problems in much shorter time than algorithms previously reported in the literature. In addition, the method is conceptually simple and easy to implement.