Integer programming to minimize labour costs

The main purpose of this paper is to demonstrate a real-world application of pure integer programming to find the optimum solution to a labour cost problem. The length of a daily working shift is defined as an integer variable and several shift strategies are analysed to determine the optimum length and shift combinations that satisfy a predicted demand at minimum cost. The state-space model has been used to predict the stochastic behaviour of monthly demands for beer and soft drink. Savings of about 7% of the annual sales have been obtained as a result of implementing the integer programming approach. A numerical example shows that the solution obtained by rounding off the continuous optimal solution does not match with the integer optimal solution. It was also noted that if a rounded-off solution is feasible, then it provides an initial integer solution for the branch-and-bound algorithm that may reduce the computational time.