Modelling cutting instability in rough turning 34CrNiMo6 steel

Modelling cutting instability in rough turning 34CrNiMo6 steel

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Article ID: iaor20161162
Volume: 25
Issue: 4
Start Page Number: 518
End Page Number: 531
Publication Date: Mar 2016
Journal: International Journal of Operational Research
Authors: , ,
Keywords: control processes, optimization, manufacturing industries, production, programming: dynamic, decision theory: multiple criteria
Abstract:

To maximise rough turning efficiency, using robust constant parameters or constant measured parameter adaptive control is not enough, but true adaptive control is needed. In order to safely optimise volume removal rate, it is necessary to model the cutting instability appearing at high levels of feed rate. This allows the prediction of the phenomenon and thus use of maximal cutting values while maintaining safe and controlled operation at all times by applying adaptive control. In this paper, various models are studied based on cutting parameters, sensor data and a combination of both. The capabilities of the models to classify cutting samples captured from the machining process are then examined and a model suitable for cutting condition prediction is recommended.

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