Throughput centered prioritization of machines in transfer lines

Throughput centered prioritization of machines in transfer lines

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Article ID: iaor20117588
Volume: 96
Issue: 10
Start Page Number: 1396
End Page Number: 1401
Publication Date: Oct 2011
Journal: Reliability Engineering and System Safety
Authors: , ,
Keywords: asset liability management, influence diagrams, priority queues, Safety engineering, infrastructure
Abstract:

In an environment of scarce resources and complex production systems, prioritizing is key to confront the challenge of managing physical assets. In the literature, there exist a number of techniques to prioritize maintenance decisions that consider safety, technical and business perspectives. However, the effect of risk mitigating elements–such as intermediate buffers in production lines–on prioritization has not yet been investigated in depth. In this line, the work proposes a user‐friendly graphical technique called the system efficiency influence diagram (SEID). Asset managers may use SEID to identify machines that have a greater impact on the system throughput, and thus set prioritized maintenance policies and/or redesign of buffers capacities. The tool provides insight to the analyst as it decomposes the influence of a given machine on the system throughput as a product of two elements: (1) system influence efficiency factor and (2) machine unavailability factor. We illustrate its applicability using three case studies: a four‐machine transfer line, a vehicle assembly line, and an open‐pit mining conveyor system. The results confirm that the machines with greater unavailability factors are not necessarily the most important for the efficiency of the production line, as it is the case when no intermediate buffers exist. As a decision aid tool, SEID emphasizes the need to move from a maintenance vision focused on machine availability, to a systems engineering perspective.

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