Rapid and modular prototyping-based Petri nets and distributed simulation for manufacturing systems

This paper presents an approach to simulate and implement by stepwise refinement the whole manufacturing system (MS) by means of distributed simulation. This approach is based on the use of different classes of Petri nets to model different levels of a manufacturing system. Furthermore these classes may match the abstraction levels of a high-level Petri net used to model the MS. Each level can be simulated on a processor or a cluster of processors which can communicate between themselves using a network. The main contribution is to give the opportunity to combine simulation, performance evaluation and emulation. The emulation means that a part of the system can be run in real time while the other part is simulated. Moreover based on the abstraction levels of high-level Petri nets, subsystems can be integrated step-by-step from the design stage to the implementation one, allowing inter-changeability between simulated components and real-time physical systems. This approach is achieved by defining a simulation engine which involves a local simulator, an emulator and an interface to the physical process. Criteria are defined to use an emulator or a local control software for a physical process as a logical process for the conservative distributed simulation.