Share optimization of a two-dimensional body subjected to several loading conditions

An algorithm for shape optimization based on simultaneous solution of the equations and inequalities arising from Kuhn–Tucker necessary conditions is presented. Regular triangular Finite Element (FE) assembly is proposed. Element vertices are associated with design variables directly or through spline parameters defining the boundary of the optimized body. This way, during the iteration procedure, FE assembly is automatically remeshed together with the motion of the optimized boundary. Multiple loading conditions are represented in the problem as equality conditions in the form of a set of equilibrium equations for each loading condition separately. From the necessary condition equations an additional, important relation between cost function, Lagrange multipliers associated with inequality constraints and their limit values is derived. The algorithm combines standard professional FEM programs with an optimizer proposed in the paper which is illustrated with shape optimization of several 2D bodies. The proposed approach is theoretically rigorous and relatively simple for practical applications, and allows considerations sensitivities, adjoint systems and constraints linearization to be avoided.