Workstage repair policies for sequential manufacturing systems

Dynamic stage repair policies where the stage repair probabilities are determined by the number of items in the buffer are examined through a model of a manufacturing system with two unreliable workstages connected by a minimal intermediate storage buffer. Definitions for workstage availability and line balance are extended for sequential manufacturing systems with dynamic repair policies. A measure for stage repair inputs and a general form of dynamic stage repair policies are presented. The steady-state probabilities of the resultant state-inhomogeneous Markov chain are computed by an efficient solution procedure. Insights obtained from extensive numerical studies are illustrated and discussed.